TRADE 07 — POLISHED CONCRETE

POLISHED CONCRETE ESTIMATING

Multi-step diamond grinding, aggregate exposure leveling, densifier chemical, and gloss finish takeoffs — delivered in 24–48 hours.

24–48h
Turnaround
±2%
Accuracy
Grit Pass
Audited
DIVISION 03 / 09 Planetary diamond grinder polishing a commercial concrete slab to a high reflective gloss finish

Diamond grinding, honing, lithium densifier, & stain guard takeoff

OVERVIEW

WHERE POLISHED CONCRETE BIDS FAIL

Misjudging initial slab flatness, unaccounted edge grinding linear feet, and underestimating diamond tooling pass steps destroy polishing margins.

01 TOOLING PASS STEPS

Grit Step Omissions

Specifying a 1500-grit Level 3 polish while bidding a 4-step grind instead of a true 7-step diamond tooling progression.

02 HAND EDGEWORK LF

Perimeter Edge Grinding

Linear feet along walls, columns, and door frames requiring hand-held angle grinding uncounted in floor area square feet.

03 AGGREGATE EXPOSURE

Class Cut Depths

Bidding a Class C (Large Aggregate) deep cut with standard Class A cream coat tooling wear rates causing heavy diamond wear cost overruns.

04 SLAB PINHOLE FILLING

Grout Coat & Micro-Fill

Acrylic pinhole grout coat application across pitted concrete surfaces omitted prior to final resin polishing steps.

SCOPE OF WORK

WHAT WE QUANTIFY

Complete polished concrete system takeoffs itemized by grit pass progression, aggregate class, and edge detailing.

03 35 43.13

Class A / Cream Finish Polish

Surface micro-grind retaining troweled surface cream with 400 to 800-grit resin honing passes and lithium densifier.

  • Cream Exposure
  • 400-Grit Hone
  • Lithium Densifier
03 35 43.16

Class B / Fine Aggregate (Salt & Pepper)

Medium metal-bond initial grind exposing fine sand and small aggregate with 800 to 1500-grit high gloss resin passes.

  • Salt & Pepper Cut
  • 800/1500 Grit
  • Stain Guard Sealer
03 35 43.19

Class C / Medium Aggregate Exposure

Coarse grind exposing sand and small/medium aggregate with 800 to 1500-grit high gloss resin passes.

  • Medium Aggregate Cut
  • 1500-Grit Sheen
  • Grout Coat Pin-Fill
03 35 43.22

Class D / Large Aggregate Exposure

Heavy coarse grind exposing large stone aggregate (1/4" to 3/8" structural stone) with full 3000-grit high gloss resin polish.

  • Large Aggregate Cut
  • 3000-Grit High Sheen
  • Grout Coat Pin-Fill
03 35 43.23

Edgework & Hand Grinding

Perimeter hand grinding along walls, columns, corners, and equipment pads matched to main floor sheen level.

  • Wall Perimeter LF
  • Column Wraps
  • Hand Edge Tooling
09 61 19

Concrete Dye & Reactive Staining

Penetrating solvent dyes and acid stains applied between honing steps for decorative polished concrete designs.

  • Penetrating Dyes
  • Acid Stains
  • Pattern Masking
07 92 33

Polyurea Joint Shaving & Repair

Semi-rigid polyurea joint filler installed into clean saw cuts and shaved flush prior to final diamond resin polishing passes.

  • Polyurea Joint Filler
  • Spall Crack Repair
  • Flush Joint Shaving

BID 2X FASTER

Turnaround in 24–48 hours to chase more commercial concrete polishing packages.

BID TIGHTER

Exact pass-step diamond wear calculations matched to target gloss levels.

DEFEND SCOPE

Color-coded plan markups separating main floor polishing areas from hand edgework.

SCALE CAPACITY

Surge capacity for large commercial retail, school, and showroom polishing bids.

STAY CONSISTENT

Standardized Excel files formatted for Husqvarna, HTC, and Ameripolish submittals.

PROCESS

HOW WE WORK

Four predictable steps, backed by a named deliverable at every stage.

  1. 01

    Intake

    Submit architectural floor plans, room schedules, aggregate exposure specs, and Division 03/09 specs. Scope confirmed upfront.

    SCOPE CONFIRMED
  2. 02

    Review

    Target gloss levels (1–4) and aggregate class (A–D) reconciled against specified diamond grit sequences. RFIs logged.

    RFI LOG
  3. 03

    Takeoff

    Floor areas digitized with separate overlays for open grinding zones, hand edgework LF, and joint filling.

    MARKED-UP PLANS
  4. 04

    Delivery

    Excel takeoff with diamond segment tooling wear, densifier gallons, and stain guard coverage delivered with a review call.

    BID PACKAGE
PROJECT PROOF

EXPERIENCE BEHIND THE WORK

Retail showroom high-gloss polished concrete floor with Level 3 reflection
85,000 SF

Flagship Commercial Showroom

Class B Salt & Pepper cut, 1500-grit Level 3 polish, lithium densifier & stain guard

Educational campus hallway polished concrete floor with decorative stain dye pattern
64,000 SF

Educational Campus Concourse

Class A cream polish, 800-grit satin finish, decorative dye accent bands, 6,200 LF edgework

Commercial office lobby with large aggregate exposed Class C polished concrete floor
32,000 SF

Civic Center Plaza Lobby

Class C large aggregate deep metal cut, 3000-grit mirror polish, pinhole grout coat

WHY P2C

TRADE-EXPERIENCED ESTIMATORS

Our concrete polishing estimators understand diamond tooling grit progressions, initial slab FF/FL factors, and machine production rates.

  • Concrete grinding & polishing field estimator background
  • Tooling pass segment wear math per aggregate class cut
  • Hand edgework LF & column wrap labor breakdown
  • Color-coded floor plan markups separating polish sheens
  • RFI log identifying gloss level and curing compound spec issues
  • Excel files structured for direct diamond tooling & chemical orders
Polished concrete diamond grit sequence and aggregate exposure chart
DELIVERABLES

PLANS TO PRECISION

Every square foot of grinding, honing, and polishing is itemized by diamond pass step and chemical application.

  • Polishing area & grit-pass step summary
  • Color-coded floor finish plan markups
  • Diamond segment tooling wear calculator
  • Perimeter hand edgework LF schedule
  • Lithium densifier & stain guard gallon counts
  • Bid-day equipment & tooling purchase sheet
MEASUREMENT
SF / LF / Pass Steps
SOFTWARE
Planswift & Bluebeam
FORMATS
Unlocked Excel & PDF
GLOSS / AGGREGATE
Levels 1–4 / Classes A–D
FAQ

FREQUENT QUESTIONS

Level 1 (Flat) requires 2–3 grinding passes, Level 2 (Satin) requires 4–5 passes up to 800-grit, while Level 3 (High Gloss) and Level 4 (Mirror) require 6–8 passes up to 3000-grit resin diamonds. We itemize every required pass step.

We measure wall perimeters and column boundaries in linear feet, applying dedicated hand-grinding production rates (typically 15–25 LF/hour per step) separate from large planetary rider grinder square footage.

Yes. Lithium or silicate densifier gallons applied between honing steps, plus final protective stain guard sealer and high-speed burnishing passes are fully quantified.

We require architectural floor plans, finish floor plans, room finish schedules, polished concrete specification sections (Division 03 35 43), and joint filling details.

Standard commercial polished concrete takeoff packages are completed in 24–48 hours. Expedited service is available.
NEXT STEP

READY TO BID YOUR NEXT POLISHED CONCRETE PROJECT?

Upload your drawings. We confirm gloss levels and diamond pass steps before work starts.

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